Resilient Supply Chain— stories and strategies that keep business moving
The Resilient Supply Chain Podcast is where global leaders explore how to make supply chains stronger, smarter, and more sustainable.
Hosted by Tom Raftery, technology evangelist, sustainability thought-leader, and former SAP Global VP, the show features C-suite executives, founders, and innovators from some of the world’s most influential companies. Together, we examine how organisations are building supply chains that can withstand shocks, adapt to change, and compete in a decarbonising economy.
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Resilient Supply Chain— stories and strategies that keep business moving
Hormuz Is a Stress Test, Not a Black Swan
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Resilient Supply Chain +
Get bonus episodes with extra analysis, insight, and commentaryWhat happens when one chokepoint stops being reliable, and global supply chains discover just how fragile “efficient” really was?
In this Resilient Supply Chain+ bonus episode, I unpack the fallout from the continued disruption of the Strait of Hormuz following the Xi-Trump summit, and what it means for supply chain resilience, sustainability, risk, data, visibility, and operational decision-making over the next 6–12 months.
This isn’t just an energy story. You’ll hear how disruption in Hormuz ripples into freight, fertiliser, food prices, industrial inputs, shipping insurance, data centres, and even semiconductors. We break down why energy shocks quickly become manufacturing shocks, why logistics reliability is being repriced, and why fertiliser disruption today could become food inflation months from now.
You might be surprised to learn how obscure inputs like sulphur and helium can become major supply chain risks. Sulphur links directly to fertiliser, copper leaching, nickel processing, batteries, EVs, and grids. Helium is critical for semiconductors, MRI machines, fibre optics, cryogenics, aerospace, and leak detection. Not exactly the stuff most boards discuss over coffee. They may need to start.
I also share a practical executive checklist: map chokepoint exposure, segment by criticality, revise lead-time assumptions, build intelligent buffers, diversify routes, review contracts, and treat energy security as supply chain strategy.
🎙️ Listen now to hear why Hormuz is not a black swan, but a stress test for resilient supply chains.
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Good morning, good afternoon, or good evening, wherever you are in the world. Welcome to episode 122 of Resilient Supply Chain Podcast Stories and Strategies That Move Business. And this is the third bonus episode of Resilience Supply Chain+, I'm your host, Tom Raftery. Before we get into today's topic, just a quick reminder of what these bonus episodes are for. The back catalogue of Resilient Supply chain is now open to everyone. So instead of subscribers getting exclusive access to old episodes Resilient Supply Chain+ subscribers now get something I think is more valuable, timely analysis. Roughly every two weeks, I'll use these bonus episodes to look at what's happening now in supply chains, resilience, sustainability, technology, geopolitics, and energy. The normal interview episodes continue as usual every Monday, but these episodes are different. They're immediate, they're more analytical and more focused on what business leaders, supply chain leaders and policy makers need to think about before the next disruption arrives with a cheerful little subject line marked urgent. And today's episode very much fits that brief. I'm gonna be talking about the Xi Trump Summit, which has just concluded. Both sides say that they want the Strait of Hormuz open. That sounds encouraging, but wanting a choke point open and having a credible plan to reopen it are two very different things. And right now, there's no clear path. That matters because the Strait of Hormuz is not just a shipping lane, it's one of the most important arteries in the global economy. It carries a huge share, as everyone knows, of the world's oil and liquid natural gas. But it also carries fertiliser flows, chemicals, industrial materials, and cargo moving into and outta the gulf. So whether we call it closed, restricted, militarised or commercially unreliable, the practical result is the same for many companies. Routes are disrupted, insurance is harder, freight is more expensive. Lead times are less predictable, and decision making is becoming more political. This isn't just an energy story, it's a supply chain story. It's a food story, a fertiliser story, a shipping insurance story, a chemical story, a mining story, a semiconductor story, and inevitably a political stability story. Because the modern global economy made a very bold bet, it assumed critical choke points would stay open forever because surely they would. There's a strategy that aged beautifully. Now, let's be blunt from a supply chain risk perspective. This was foreseeable. The US administration and Israel chose to escalate into war with Iran. Whatever political justification is offered, the obvious asymmetric response from Iran was always going to involve the Strait of Hormuz. You don't need classified intelligence for that. You just need a map and maybe five uninterrupted minutes away from the cable news. So, this is not a black swan. It's a stress test, and the real question for supply chain leaders is not simply when will Hormuz reopen. The better question is, what happens if volatility becomes the operating environment for the next six to 12 months? That is the frame for today. I see five big implications. First, energy disruption becomes industrial disruption. Oil and LNG are the immediate headline, understandably, but energy shocks do not stay politely inside the energy sector, they move into manufacturing, transport, cold chains, fertiliser production, chemicals, packaging, mining, food processing, data centres, and power intensive manufacturing, Look at Asia, China, Japan, South Korea, India, Pakistan, Bangladesh all have different vulnerabilities, but all face some mix of fuel price pressure, LNG disruption, freight instability, or industrial cost inflation. Pakistan and Bangladesh are particularly exposed on LNG. India faces energy and fertiliser pressure at the same time. Japan and South Korea face renewed anxiety around energy security. China has some buffers, but even China is not immune if global demand weakens and supply routes remain unstable. Here's the key point. When energy becomes scarce or expensive allocation becomes political. Governments start asking who gets priority? Households, hospitals, food production, fertiliser plants, export manufacturers, data centres, steel mills, transport networks. That means companies are no longer only competing on price, service, and relationships. They may be competing against national priorities, and that changes the game. Second, logistics. Reliability is being repriced. Hormuz is not happening in isolation. The Red Sea has already been disrupted, so now we're not dealing with the one choke point. We are dealing with overlapping choke points. For Asia Europe, and Asia Middle East cargo, the fallback is often the cape of good hope, but going around Southern Africa adds time, fuel, cost, carbon and uncertainty. 10 to 14 extra days may not sound catastrophic in a boardroom. In practise, it can delay projects, break delivery promises, tie up working capital, increased demurrage, disrupt production schedules and expose the charming fiction that just in time always meant resilient. It didn't. It meant cheap, provided nothing went wrong, and quite a lot is going wrong now. But the deeper problem is not delay. Its variability. If a route reliably takes two weeks longer, you can plan around that. It's painful, yes, but it's manageable. If it takes two weeks longer this month, three weeks longer, next month, then a vessel attack changes insurance terms overnight, then a carrier cancels a sailing. That's different. That's uncertainty. And uncertainty eats planning systems for breakfast. So supply chain leaders need to stop asking only what is the cheapest route, they need to ask, what route can I rely on? What route can I insure? What route can I document and what route can I explain to customers without sounding like I'm making it up as I go along? Third fertiliser disruption becomes food inflation with a delay. This may become far more visible later in the year because a significant share of traded fertiliser moves through Hormuz, especially ammonia and urea from gulf producers. And fertiliser is not optional for modern agriculture. Yes, precision application matters. Nutrient efficiency matters. Regenerative practises matter, and reducing overuse matters. But farmers face a planting window that needs actual inputs, not panel discussions. The problem with fertiliser shocks is timing. The price shock starts now, the yield shock arrives later. If fertiliser is unavailable, delayed, or too expensive, farmers use less. If they use less, yields fall. If yields fall, food prices rise. And if food prices rise in lower income countries, then this becomes social and political very quickly. Remember all the discussion about the price of eggs? South Asia and Sub-Saharan Africa are especially exposed. Bangladesh, Sri Lanka, Ethiopia, Sudan, these are the kind of countries where fertiliser access, food affordability, and political stability can become very tightly linked. And food inflation does not stay in neat national boxes. It affects retail, food service, hospitality, packaging, cold chain, shipping, humanitarian aid, and public budgets. So business leaders need to think months ahead. The question is not just, are food inputs more expensive this week? The real question is, what happens to the next harvest? What happens if governments restrict food exports? What happens if buyers panic order? What happens if poorer farmers plant less because fertiliser is not affordable? That is when the bull whip effect gets ugly. Fourth hidden industrial inputs start to matter. And this may be the most important supply chain lesson of the whole crisis. Hormuz is not only about oil, LNG and fertiliser. It's also about obscure materials buried deep inside industrial systems. Sulphur, helium, petrochemicals, methanol, industrial gases, aluminium, plastics, the inputs that rarely get board attention until they suddenly become the things stopping production. Interestingly, sulphur may be one of the strangest bottlenecks in this crisis. It sounds dull, which is usually where the truly important supply chain risks hide. Sulphur, you see, is used to make sulfuric acid. Sulfuric acid is critical for fertiliser production, copper leaching, and parts of the nickel supply chain. So a fossil fuel adjacent byproduct can become a constraint on batteries, EVs, grids, and the clean energy transition. In other words, disruption in the fossil fuel system can slow parts of the system trying to replace it. Reality does enjoy irony, very rude of it. Helium is another example. Most people think of balloons. Supply chain leaders should think of semiconductors, MRI machines, fibre optics, cryogenics, aerospace, and leak detection. Qatar is a major helium producer because helium is extracted from natural gas processing, so if gas exports are constrained, helium supply can tighten as well. The lesson is simple. The critical input is not always the one with the biggest spend. Sometimes it is the small obscure material. Three layers down in the bill of materials sourced through one region, shipped through one route, and only discovered when it disappears. Fifth, resilience is now a strategic discipline, not an operational slogan. For the next six to 12 months, leaders should plan around three scenarios. The upside scenario is partial reopening and gradual normalisation. Even then, risk premiums, insurance caution, port congestion, and schedule unreliability are likely to persist for months. The base case is intermittent access. Some vessels move, some routes remain constrained. Insurance stays expensive and companies face rolling disruption rather than one clean shock. The downside scenario is prolonged restriction, wider conflict, deeper energy rationing, fertiliser shortfalls, food inflation, and stronger export controls. The mistake would be choosing one of those scenarios and pretending it's a forecast. The smarter move is to build optionality across all three. So what should supply chain leaders do now, here's the executive checklist. First, build a choke point exposure map. Do not just map suppliers, map routes, ports, carriers, insurance dependencies, energy exposure, and upstream inputs. Ask where your suppliers get fertiliser, sulfuric acid, industrial gases, plastics, aluminium, copper, and energy. If the answer is we don't know, that's not a small gap. That's a live risk. Second segment by criticality, not everything deserves the same response. Identify critical path components, regulated goods, high margin SKUs, medical or safety related products, and customer commitments with penalties attached. These get priority capacity, alternate routing, safety, stock, and executive attention. Lower margin, non-critical goods may need to move slower. Trying to protect everything usually means protecting nothing properly. Third, revise lead time assumptions now. If your planning system still assumes normal Suez, Red Sea, or Gulf routing, update it. Add buffers. Revisit delivery promises, reset customer expectations, and do not let sales teams make commitments based on pre-war assumptions. Optimism is not a logistics strategy no matter how often it appears in quarterly updates wearing a blazer. Fourth, create trigger-based decisions. Decide in advance what will make you switch, routes, approve air freight, raise safety stock, activate alternate suppliers, pause non-critical shipments or notify customers. Do not improvise under pressure. That's how expensive mistakes happen. Fifth, review contracts and force majeure exposure. Look at supplier contracts, customer service level agreements, freight terms, insurance policies, price escalation clauses and penalty provisions. Know who absorbs the delay. Know who absorbs the cost. Know what notice is required. Know what documentation is needed. This isn't Legal housekeeping. This is commercial risk management. Sixth. Built intelligent buffers. This is not an argument for bloated inventory everywhere. That would be lazy, but lean supply chains need to become intelligently buffered supply chains. Critical inputs, long lead equipment, regulated hardware, food ingredients, fertiliser linked commodities, energy intensive materials, all may justify higher safety stock. The question is not, is inventory expensive? The question is, is disruption more expensive? Seventh, diversify routes, not just suppliers. A second supplier using the same port, the same choke point, the same energy source, and the same upstream input is not diversification. It's theatre. Look at routes, ports, carriers, energy dependencies, trade finance, insurance, and customs requirements. Make sure the alternative actually avoids the risk, not just gives the same risk a second logo. Eighth. Treat energy security as supply chain strategy. This is where renewables, storage, electrification, demand response, energy efficiency, microgrids, and power purchase agreements come in. These are not just climate initiatives. These are resilience tools. If your facilities, suppliers, fleets, or cold chains depend heavily on imported fossil fuels or fragile grids, then your supply chain risk is also an energy risk. The companies that understood that fastest will have an advantage. And finally, set a weekly executive rhythm. For exposed categories review route availability, freight rates, insurance, port congestion, supplier energy exposure, fertiliser prices, export controls, and customer commitments every week, not every quarter, every week. The goal isn't to predict every outcome. The goal is to stop being surprised by risks that were entirely foreseeable. There's also a role here for policy makers. Governments need to avoid making the crisis work with panic export bans, opaque allocation rules, and short term hoarding. They should prioritise food systems, fertiliser access, humanitarian corridors, energy transparency, emergency financing, and cooperation around critical shipping lanes. Because the harsh truth is that the people hit hardest by this crisis will often be the people least responsible for causing it. And that brings us back to the wider lesson. The Strait of Hormuz crisis is not just about one waterway. It's a stress test for a global supply chain model built around cheap energy, low inventory, long distance optimisation, concentrated production, and fragile choke points. That model delivered enormous benefits, but it also embedded fragility. And fragility is now being repriced. For supply chain leaders, the answer is not to retreat from global trade. That is neither practical nor desirable. The answer is to build supply chains that can absorb shocks without collapsing into expensive confusion every time geopolitics decides to have another episode. That means visibility beyond tier one optionality, energy flexibility, better contracts, intelligent buffers, and not confusing cheap with resilient. It also means recognising that sustainability and resilience are no longer separate conversations. Energy security, emissions reduction, supplier diversification, regional production, circularity, risk management. They're increasingly part of the same strategic agenda. That's the controlled hope here. This crisis is serious. It may drive food insecurity, inflation, industrial slowdowns, shipping disruption, and political instability over the coming months. But leaders are not powerless. The organisations that act now, not when the quarterly review discovers the fire, will be better positioned, not immune, better positioned, and in the next six to 12 months, better positioned maybe the difference between disruption and competitive advantage. That's it for this Resilient Supply Chain+ bonus episode. If this was useful, please share the public Resilient Supply Chain podcast with a colleague working in supply chain procurement, operations, sustainability or policy. And if there are specific sectors, risks or questions you'd like me to cover in future bonus episodes, send them my way. These episodes are designed to be timely, practical, and useful, and I'll be back with another resilient supply chain plus bonus episode in the next two weeks, probably Friday week. Until then, keep questioning assumptions, keep building resilience, and keep an eye on the choke points everyone used to ignore because apparently those matter. Thank you.
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